Hydrogen, Ammonia, Methanol Training Courses > Electrolyser Plant Design - Infrastructure for Sustainable Energy Solutions
Code Date Format Currency Team of 10
Per Person*
Team of 7
Per Person*
Early Bird Fee
Per Person
Normal Fee
Per Person
PWR1319 21 - 23 Jul 2025 Kuala Lumpur, Malaysia SGD 3,783 3,959 4,199 4,399
PWR1319 21 - 23 Jul 2025 Kuala Lumpur, Malaysia USD 2,923 3,059 3,199 3,399
PWR1319 21 - 23 Jul 2025 Brisbane, Australia SGD 3,783 3,959 4,199 4,399
PWR1319 21 - 23 Jul 2025 Brisbane, Australia USD 2,923 3,059 3,199 3,399
PWR1319 21 - 23 Jul 2025 London, United Kingdom SGD 3,783 3,959 4,199 4,399
PWR1319 22 - 23 Jul 2025 London, United Kingdom USD 2,923 3,059 3,199 3,399

*Fee per person in a team of 7 or 10 participating from the same organisation, registering 6 weeks before the course date
Request for a quote if you have different team sizes, content customisation, alternative dates or course timing requirements
Request for in-person classroom training or online (VILT) training format

Learn in teams and save more! Enjoy group discounts of up to 50% off normal fees for team based learning. Contact us on [email protected] to learn more today!

Code

PWR1319

Date

21 - 23 Jul 2025

Format

Kuala Lumpur, Malaysia

Currency

SGD

Team of 10
Per Person*

3,783

Team of 7
Per Person*

3,959

Early Bird Fee
Per Person

4,199

Normal Fee
Per Person

4,399

Code

PWR1319

Date

21 - 23 Jul 2025

Format

Kuala Lumpur, Malaysia

Currency

USD

Team of 10
Per Person*

2,923

Team of 7
Per Person*

3,059

Early Bird Fee
Per Person

3,199

Normal Fee
Per Person

3,399

Code

PWR1319

Date

21 - 23 Jul 2025

Format

Brisbane, Australia

Currency

SGD

Team of 10
Per Person*

3,783

Team of 7
Per Person*

3,959

Early Bird Fee
Per Person

4,199

Normal Fee
Per Person

4,399

Code

PWR1319

Date

21 - 23 Jul 2025

Format

Brisbane, Australia

Currency

USD

Team of 10
Per Person*

2,923

Team of 7
Per Person*

3,059

Early Bird Fee
Per Person

3,199

Normal Fee
Per Person

3,399

Code

PWR1319

Date

21 - 23 Jul 2025

Format

London, United Kingdom

Currency

SGD

Team of 10
Per Person*

3,783

Team of 7
Per Person*

3,959

Early Bird Fee
Per Person

4,199

Normal Fee
Per Person

4,399

Code

PWR1319

Date

22 - 23 Jul 2025

Format

London, United Kingdom

Currency

USD

Team of 10
Per Person*

2,923

Team of 7
Per Person*

3,059

Early Bird Fee
Per Person

3,199

Normal Fee
Per Person

3,399

*Fee per person in a team of 7 or 10 participating from the same organisation, registering 6 weeks before the course date
Request for a quote if you have different team sizes, content customisation, alternative dates or course timing requirements
Request for in-person classroom training or online (VILT) training format

About this Classroom Training

Electrolyser plants are gaining increasing importance as countries shift towards sustainable energy solutions. The emphasis on green hydrogen production via Proton Exchange Membrane (PEM) electrolysis is becoming more pronounced, driven by individual national policies aimed at reducing carbon emissions and enhancing energy security. Key factors such as safety, operational efficiency, and regulatory compliance are essential for the successful implementation of these technologies.

Given that electrolyser plants are relatively new, the limited industry experience and the complexities of commercial projects have made it challenging to gather reliable information, including lessons learned. Many projects have incorporated unnecessary design features or lacked adequate design, construction, and maintenance protocols, leading to accidents in some cases. Additionally, since PEM stacks represent the most expensive component and have limited operational data, selecting the right Original Equipment Manufacturer (OEM) poses a significant challenge. Building large-scale electrolyser infrastructure necessitates navigating a unique set of scenarios involving multiple stakeholders, including OEMs, Engineering, Procurement, and Construction (EPC) partners, construction teams, and local governments.

This 3-day course is designed to address these challenges by focusing on critical design considerations, operational strategies, and safety protocols essential for successful electrolyser deployment. Participants will gain insights into accident prevention, common commercial mistakes, and lessons learned from past projects. This course will cover the principles of safety compliance while balancing stack and plant requirements. Emphasis will be placed on installation and maintenance accessibility to ensure long-term operational efficiency and minimise downtime. Additionally, opportunities will be provided to discuss maintenance predictability and detailed commissioning processes, equipping participants with practical knowledge for deploying PEM electrolysers effectively.

This course will be delivered face-to-face over 3-day sessions, comprising of 8 hours per day, 1 hour lunch and 2 breaks of 15 minutes per day. Course Duration: 19.5 hours in total, 19.5 CPD points.

By the end of this 3 day course, participants will be able to:

  • Understanding degradation mechanisms in PEM stacks to make informed decisions during selection.
  • Exploring stack health monitoring systems and operational modes.
  • Learning Balance of Stack and Plant requirements for optimal performance.
  • Aligning system design with product quality needs, including hydrogen purity and cooling strategies.
  • Understanding design requirements, hazardous area considerations, and necessary instrumentation.
  • Focusing on system design for ease of construction, operation, and maintenance.
  • Identifying safety hazards, mitigation strategies, and Safety Integrity Level (SIL) needs.
  • Detailing protective equipment and incident protocols.
  • Learning from common design mistakes in large-scale projects.

This course has been designed for professionals working in the Electrolyser Plant Design that looking to further develop their careers to keep up to date on emerging design, development and operation.

  • Engineers in chemical, mechanical, or electrical fields, focusing on renewable energy systems.
  • Project Managers overseeing electrolyser projects, managing timelines and budgets.
  • R&D Professionals working on innovations in electrolyser technologies.
  • Safety Officers ensuring regulatory compliance in hydrogen production facilities.
  • Operations and Maintenance Personnel responsible for plant efficiency and reliability.
  • Regulatory Compliance Specialists focusing on hydrogen production and safety standards.
  • Consultants offering advisory services in renewable energy and hydrogen technology.
  • Intermediate
  • Advanced

This course will provide comprehensive learning resources, including course materials for future reference. Each topic will commence with a clearly defined intended learning outcome (LO). The learning experience will be enriched through diverse activities such as quizzes to ensure engagement and understanding. Besides supplementing the core material, participants will have access to additional resources like articles, case studies, and tools. The course structure incorporates interactive elements, such as case studies, live demonstrations, practical exercises and Q&A sessions will provide opportunities for clarifications and deeper understanding.

With over six years of specialisation in Proton Exchange Membrane (PEM) electrolysis, the instructor is a recognised expert in hydrogen engineering. His extensive industry experience not only drives innovations that reduce costs but also significantly advances the green hydrogen economy. He has been instrumental in designing and deploying some of the largest electrolysis systems globally, providing him with comprehensive operational expertise throughout the entire project lifecycle—from conceptual design to the commissioning of fully integrated gigawatt-scale plants. His contributions have notably improved the reliability, efficiency, and safety of various generations of electrolyser technology.  He has spent a long time Operations, Commissioning and Maintenance of PEM Electrolysers and have worked on the largest PEM system in 2018 (1MW), largest in 2021 (10W). Your expert instructor had worked on some of the largest PEM Electrolyser sites in the world and is currently supporting organisations on their PEM systems of 100s of MWs.

After completing his engineering education, he chose to advance his career with ITM Power, an electrolyser manufacturer, where he gained practical experience in this emerging technology, opting for industry engagement over an academic route. In a commitment to give back to his alma mater, he has contributed to content development and shared his industrial insights with institutions such as the University of Sheffield, Brunel University London, and the Advanced Manufacturing Research Centre (AMRC).

As an inspiring educator, he has trained numerous professionals worldwide through comprehensive courses tailored to impart cutting-edge expertise in electrolyser stack technology. His training programs have become essential for upskilling corporations, enabling them to excel in the rapidly evolving hydrogen sector. With a passion for empowering others, he is dedicated to shaping the next generation of clean hydrogen experts, thereby accelerating the global transition to sustainable energy. His technical excellence and industry experience position him as a leading expert in electrolysis.

Additionally, he has conducted highly technical training on electrolysis equipment for ITM Power, achieving significant reductions in training time—up to 50%—which has improved productivity and alleviated the burdens on team leaders. His unique blend of hands-on experience and commitment to education makes him a pivotal figure in the field of hydrogen engineering, ensuring that the workforce is well-equipped to meet the challenges of the future.

Unlock the potential of your workforce with customized in-house training programs designed specifically for the energy sector. Our tailored, in-house courses not only enhance employee skills and engagement but also offer significant cost savings by eliminating travel expenses. Invest in your team’s success and achieve specific outcomes aligned with your organization’s goals through our expert training solutions. Request for further information regarding our on-site or in-house training opportunities.

In our ongoing commitment to sustainability and environmental responsibility, we will no longer providing hard copy training materials. Instead, all training content and resources will be delivered in digital format. Inspired by the oil and energy industry’s best practices, we are leveraging on digital technologies to reduce waste, lower our carbon emissions, ensuring our training content is always up-to-date and accessible. Click here to learn more.

To further optimise your learning experience from our courses, we also offer individualized “One to One” coaching support for 2 hours post training. We can help improve your competence in your chosen area of interest, based on your learning needs and available hours. This is a great opportunity to improve your capability and confidence in a particular area of expertise. It will be delivered over a secure video conference call by one of our senior trainers. They will work with you to create a tailor-made coaching program that will help you achieve your goals faster.
Request for further information post training support and fees applicable

Learn what past participants have said about EnergyEdge training courses

Hands on explanation of electrolyser design, operation, limitation which was carried out by your expert trainer, was amazing!

Process Engineer, Petronas.

I found that the general electrolyser principles course and the stack development training provided my colleagues with a broader understanding of the technical aspects of our products. This, in turn, helped them contribute to the further development of our products.

Senior Manager, ITM Power.

Good technical information on PEM Stack design requirements.

Principal Engineer Utility Water, Petronas Group Technical Solution Sdn Bhd.

The best trainer I've met. He knows the PEM technology very well from the design till operations. He engaged with participants very well through group presentation/recap what we have learned so far.

Executive Petrochemicals, Petronas.