About this Training Course
This course will begin with a presentation of topics to familiarize Process and Instrumentation Engineers with procedures and practices involved in the choice of sensors related to the measurement of temperature, pressure, level and flow in relation to single-phase flows. It will provide guidance on the optimum commercially available devices through a detailed comparison of their relative merits. At the heart of this course is sensor calibration which is a crucial element for these topics.
The course will also examine the various types of flow control valve, including Globe, Slide, Needle, Eccentric plug and Ball valves and their characteristics in industrial application, while focusing on the problems of Cavitation and Flashing and methods to minimise or eradicate these issues. With the use of examples, industry case studies and a wide range of videos, this course will also cover all aspects of proportional (P), derivative (D) and integral (I) control. In particular, it will address the advantages and disadvantages of PI and PID control. It will also describe Cascade, Feed forward, Split Range, Override and Ratio Control techniques.
By attending this course, participants will acquire the following knowledge and skills:
- Apply an in-depth knowledge to the measurement of temperature, pressure, level and flow as well as to the fluid mechanics of pipe flows
- Assess the advantages and disadvantages of the major flowmeter types including the differential pressure, rotary positive displacement, rotary-inferential, electromagnetic, ultrasonic and Coriolis mass flowmeters to determine the optimum choice for a given application
- Make a considered judgement of the choice of fluid level measurement devices
- Understand the various types of flow calibration, metering systems and provers
- Carry out tank measurement and tank calibration methods and to calculate net sellable quantities
- Discuss valve characteristics & trim selection and illustrate the process of control valve sizing
- Explain the terms Open and Closed loop
- Define Process Variable, Measured Variable, Set Point and Error
- Define Direct and Reverse controller actions
- Explain the terms Process Lag, Measurement Lag, Transmission Lag, and Response Lag and their effect on controllability
- Explain ON/ OFF Control and the inherent disadvantages
- Explain Proportional Control, Offset, Gain and Proportional Band and the advantages and disadvantages of Proportional only control
- Explain the fundamentals and operation principles of Integral (I) Action and the disadvantages of proportional plus integral control
- Explain the fundamentals and operation principles of Derivative (D) Action in conjunction with P action
- Describe the operating principles of a PID Controller and explain the applications and advantages of PID control
- Describe Cascade, Forward, Split Range and Ratio Control operation principles
This course will benefit instrumentation, inspection, control, custody metering and process engineers and other technical staff. It is also suitable for piping engineers, pipelines engineers, mechanical engineers, operations engineers, maintenance engineers, plant/field supervisors and foremen and loss control coordinators.
- Intermediate
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In our ongoing commitment to sustainability and environmental responsibility, we will no longer providing hard copy training materials. Instead, all training content and resources will be delivered in digital format. Inspired by the oil and energy industry’s best practices, we are leveraging on digital technologies to reduce waste, lower our carbon emissions, ensuring our training content is always up-to-date and accessible. Click here to learn more.


