Hydrogen, Ammonia, Methanol Training Courses > Electrochemical Engineering & Hydrogen Technology – Principles, Performance Analysis, and Industrial System Design

About this Training Course

The growing global focus on clean energy and decarbonisation has positioned electrochemistry at the heart of modern energy systems, particularly in hydrogen production, energy storage, and fuel cell technologies. This intensive 3-day course on Electrochemical Engineering & Hydrogen Technology provides a comprehensive and practical understanding of electrochemical principles and their direct application within the energy industry.

Participants will begin with foundational concepts in electrochemistry, including key terminology, thermodynamics, reaction kinetics, and electrochemical behavior. Building on this, the course explores the fundamental processes governing electrochemical systems such as mass transport, charge transfer, and material interactions and how these influence system performance and efficiency.

The program then progresses into real-world technologies, covering a wide range of electrochemical cells including batteries, electrolysers, and fuel cells. Participants will gain insights into their operating principles, performance characteristics, and suitability for different industrial applications. Analytical techniques used to evaluate electrochemical systems are also introduced, enabling participants to interpret performance data and make informed technical decisions.

A strong focus is placed on hydrogen-related technologies, with dedicated modules examining fuel cells and electrolysers in detail highlighting their advantages, limitations, and deployment considerations. The course concludes with system-level design, illustrating how electrochemical stacks are integrated with balance-of-plant components to form complete industrial systems for hydrogen production and utilisation.

By the end of the course, participants will have developed both theoretical knowledge and practical insight, enabling them to evaluate, select, and apply electrochemical technologies effectively within modern energy systems.

By the end of this course, participants will be able to:

  • Develop a comprehensive understanding of electrochemical systems by defining key electrochemical terms, explaining fundamental processes, calculating equilibrium cell voltage using thermodynamic data, identifying system features, and interpreting performance characteristics of electrolysers and fuel cells.
  • Analyse electrochemical cell processes and evaluate how they, along with material selection, influence the performance of electrochemical systems, electrocatalysts, and electrodes.
  • Differentiate between common electrochemical cell types used in the energy industry, identify their key characteristics, and determine their suitability for specific applications.
  • Apply electrochemical measurement data to evaluate processes and systems, and select appropriate measurement techniques based on their practicality, ease of use, and cost.
  • Differentiate between various fuel cell types, evaluate their suitability for specific applications, and assess how operating characteristics influence their deployment.
  • Evaluate different electrolyser technologies by analysing their advantages and disadvantages, and determine the key factors influencing their selection for specific applications.
  • Assess the role of electrochemical engineering in industrial applications by explaining system design for hydrogen production and utilisation, and identifying the key balance-of-plant unit operations required.
  • Process Engineers designing, optimising and troubleshooting electrochemical and hydrogen production processes.
  • Chemical Engineers applying chemical and electrochemical principles to develop and improve energy systems.
  • Electrical Engineers managing power systems integration and performance of electrochemical technologies.
  • Energy Engineers evaluating and implement hydrogen, fuel cell, and energy storage solutions.
  • R&D Engineers developing and testing new materials, catalysts, and electrochemical technologies.
  • Project Engineers / Managers overseeing planning, execution, and delivery of hydrogen and electrochemical projects.
  • Operations & Plant Engineers operating and maintaining electrochemical systems such as electrolysers and fuel cells.
  • Maintenance Engineers / Technicians ensuring reliability and performance of electrochemical equipment and systems.
  • Sustainability / ESG Professionals assessing and driving adoption of low-carbon and hydrogen-based solutions.
  • Technical Consultants advising on selection, feasibility, and deployment of electrochemical technologies.
  • Policy Makers / Regulators developing frameworks and standards for hydrogen and electrochemical energy systems.
  • Business Development Managers identifying commercial opportunities in hydrogen and electrochemical markets.
  • Intermediate
  • Advanced

This course will provide comprehensive learning resources, including course materials for future reference. Each topic will begin with a clearly defined intended learning outcome (LO). The learning experience will be enriched through diverse activities, such as quizzes and assessments, to ensure engagement and understanding. In addition to the core material, participants will have access to supplementary resources, including articles, case studies, and tools. The course structure incorporates interactive elements, such as case studies, practical exercises, and Q&A sessions, which provide opportunities for clarification and deeper understanding.

Your expert instructor is a highly respected science and engineering professional with over four decades of experience in electrochemistry, hydrogen energy, and fuel cell technologies. With a PhD in Physical Chemistry and a strong foundation in materials science and catalysis, he has built an international reputation for advancing electrochemical energy systems across both industry and academia.

He has held senior roles in leading organisations including British Gas, where he contributed to gasification and catalytic process development, and Advantica Technologies Ltd., where he established and led hydrogen and fuel cell R&D programmes. He has also held academic positions at University of Queensland and Queensland University of Technology, and currently serves as CEO of Australian Hydrogen Research Network Ltd.

Throughout his career, he has led and contributed to major international projects, including the development of Europe’s first pressurised molten carbonate fuel cell (MCFC) test facility and the construction of a solid oxide fuel cell (SOFC) balance-of-plant system. He has managed large-scale European Union fuel cell programmes and collaborated with global organisations such as Gas Technology Institute and Ballard Power Systems.

He has also played a key role in flagship hydrogen initiatives, including the design of integrated solar-hydrogen-fuel cell systems and leadership roles in international hydrogen conferences. He has authored numerous publications, patents, and a widely cited fuel cell textbook, contributing significantly to the advancement of electrochemical and hydrogen technologies worldwide.

Unlock the potential of your workforce with customized in-house training programs designed specifically for the energy sector. Our tailored, in-house courses not only enhance employee skills and engagement but also offer significant cost savings by eliminating travel expenses. Invest in your team’s success and achieve specific outcomes aligned with your organization’s goals through our expert training solutions. Request for further information regarding our on-site or in-house training opportunities.

In our ongoing commitment to sustainability and environmental responsibility, we will no longer providing hard copy training materials. Instead, all training content and resources will be delivered in digital format. Inspired by the oil and energy industry’s best practices, we are leveraging on digital technologies to reduce waste, lower our carbon emissions, ensuring our training content is always up-to-date and accessible. Click here to learn more.

To further optimise your learning experience from our courses, we also offer individualized “One to One” coaching support for 2 hours post training. We can help improve your competence in your chosen area of interest, based on your learning needs and available hours. This is a great opportunity to improve your capability and confidence in a particular area of expertise. It will be delivered over a secure video conference call by one of our senior trainers. They will work with you to create a tailor-made coaching program that will help you achieve your goals faster.
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1. What is Electrochemical Engineering & Hydrogen Technology?

Electrochemical Engineering & Hydrogen Technology studies how electrical energy and chemical energy convert into each other. It covers systems such as electrolysers, fuel cells, and batteries. In hydrogen systems, electrolysers make hydrogen from water and electricity. Fuel cells convert hydrogen into power, heat, and water. Engineers use this field to improve clean energy systems. They also study voltage, reaction rates, materials, heat, water, and gas flow.

2. Why does electrochemical engineering matter for clean energy?

Electrochemical engineering helps industries cut carbon emissions. It supports green hydrogen, fuel cells, batteries, and energy storage. These systems can work with solar and wind power. They also help balance power supply when renewable energy changes. Engineers use electrochemical methods to improve system efficiency and reliability. The field also helps reduce energy waste. It plays a key role in transport, power, chemicals, and heavy industry.

3. How do electrolysers and fuel cells differ?

Electrolysers and fuel cells perform opposite tasks. An electrolyser uses electricity to split water into hydrogen and oxygen. A fuel cell uses hydrogen and oxygen to produce electricity, heat, and water. Electrolysers support hydrogen production and energy storage. Fuel cells support clean power generation. Both systems need electrodes, catalysts, electrolytes, and careful design. Their performance depends on materials, operating conditions, and system layout.

4. What are the main advantages of hydrogen technology?

Hydrogen technology can support low-carbon energy systems. Green hydrogen can store renewable energy for later use. Fuel cells can produce electricity with no direct carbon emissions at the point of use. Hydrogen can also serve hard-to-electrify sectors. These include heavy transport, steel, chemicals, and backup power. Hydrogen systems also offer fast refuelling and long operating range in some uses. Their value depends on cost, scale, and clean hydrogen supply.

5. What challenges affect Electrochemical Engineering & Hydrogen Technology?

Electrochemical Engineering & Hydrogen Technology faces several key challenges. First, costs remain high for many systems. Catalysts, membranes, stacks, and balance-of-plant parts can add major cost. In addition, hydrogen storage and transport need careful design. Engineers must also manage safety, water quality, heat, pressure, and gas purity. Furthermore, fuel cells and electrolysers need long service life. As a result, wider use depends on lower costs, better materials, and stronger hydrogen infrastructure.

6. Where do industries apply electrochemical hydrogen systems?

Industries apply electrochemical hydrogen systems in many areas. For example, electrolysers produce hydrogen for fuel, chemicals, refining, and energy storage. Meanwhile, fuel cells provide power for vehicles, backup systems, remote sites, and industrial plants. In addition, batteries support grid storage and electric transport. Engineers also use test methods to study voltage, current, efficiency, and system losses. Therefore, teams can select the right technology for each site, load, and operating goal.

7. What is the future outlook for electrochemical engineering and hydrogen?

The future outlook looks strong as clean energy demand grows. Companies and governments continue to explore green hydrogen, fuel cells, and large-scale energy storage. In addition, future systems may use cheaper catalysts, stronger membranes, and smarter controls. Engineers will also improve stack life, safety, and system efficiency. As a result, better balance-of-plant design may help lower costs. Overall, hydrogen may play a larger role in clean power, transport, and hard-to-decarbonise industries.