About this Training
Corrosion and material degradation remain the leading causes of equipment failures in refineries, petrochemical plants, and process facilities. This course provides a detailed exploration of API 571, the standard reference for understanding damage mechanisms affecting process equipment. Participants will learn to recognize the characteristics, causes, and prevention of various forms of material degradation.
The course covers metallurgical principles, environmental influences, and degradation modes such as stress corrosion cracking, sulfidation, carburization, hydrogen embrittlement, and more. Attendees will gain the ability to identify the most likely damage mechanisms based on operating conditions and material selection.
By bridging material science and field application, this course enhances participants’ ability to evaluate inspection findings, plan mitigation strategies, and extend equipment reliability. It also supports the development of Risk-Based Inspection (API 580/581) and Fitness-for-Service (API 579) programs by providing critical understanding of damage mechanisms.
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Identify and classify damage mechanisms based on API 571 guidelines.
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Relate process conditions and material selection to likely degradation modes.
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Recognize early indicators of corrosion and material damage during inspections.
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Apply knowledge of damage mechanisms to support RBI and FFS assessments.
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Recommend material selection and mitigation strategies to reduce failures.
This course is aimed at engineers, inspectors, and technical professionals responsible for asset integrity, equipment reliability, and corrosion management. Recommended job titles include: Corrosion Engineers, Inspection Engineers, Metallurgists, Reliability Engineers, Materials Specialists, Process Engineers, Maintenance Engineers, and Plant Supervisors. It is especially beneficial for professionals supporting RBI and FFS studies or those seeking API 571 certification.
- Basic
- Intermediate
The course uses a combination of lectures, illustrated case studies, group discussions, and damage mechanism identification exercises. Participants will analyze real-world degradation scenarios to connect theory with practical application.
Your expert course leader is a seasoned materials and corrosion engineer with extensive experience in process plant construction and maintenance. He has worked for prestigious organizations such as Shell Chemicals and Det Norske Veritas. He specializes in process piping and pressure vessel design, risk-based inspections, and corrosion failure analysis. He has been conducting professional training courses since 2005, making him an authority on ASME and API standards.
Unlock the potential of your workforce with customized in-house training programs designed specifically for the energy sector. Our tailored, in-house courses not only enhance employee skills and engagement but also offer significant cost savings by eliminating travel expenses. Invest in your team’s success and achieve specific outcomes aligned with your organization’s goals through our expert training solutions. Request for further information regarding our on-site or in-house training opportunities.
In our ongoing commitment to sustainability and environmental responsibility, we will no longer providing hard copy training materials. Instead, all training content and resources will be delivered in digital format. Inspired by the oil and energy industry’s best practices, we are leveraging on digital technologies to reduce waste, lower our carbon emissions, ensuring our training content is always up-to-date and accessible. Click here to learn more.
To further optimise your learning experience from our courses, we also offer individualized “One to One” coaching support for 2 hours post training. We can help improve your competence in your chosen area of interest, based on your learning needs and available hours. This is a great opportunity to improve your capability and confidence in a particular area of expertise. It will be delivered over a secure video conference call by one of our senior trainers. They will work with you to create a tailor-made coaching program that will help you achieve your goals faster.
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Q1. What is API 571 and what does it cover?
API 571 describes over 60 damage mechanisms that affect equipment in refining, petrochemical, and process facilities. It helps engineers understand how materials degrade under different process conditions.
Q2. Why is knowledge of corrosion mechanisms important?
Understanding corrosion allows engineers to predict failure modes, design effective inspection strategies, and extend asset life. It also supports risk-based inspection (API 580/581) and fitness-for-service (API 579).
Q3. What are the most common corrosion mechanisms in refineries?
Common mechanisms include sulfidation, hydrogen embrittlement, stress corrosion cracking, high-temperature hydrogen attack, and naphthenic acid corrosion. Each has distinct process conditions and material susceptibility.
Q4. How does API 571 support inspection planning?
By identifying likely damage mechanisms, inspectors can target vulnerable areas, select appropriate inspection methods, and optimize maintenance programs. This improves reliability and reduces unnecessary downtime.
Q5. How is API 571 used with other API standards?
API 571 underpins both API 580 (RBI) and API 579 (FFS). Knowing the damage mechanisms allows risk assessments and fitness evaluations to be accurate and data-driven.
Q6. What industries benefit most from API 571 knowledge?
It is essential in oil and gas, petrochemicals, power plants, and any industry where high-temperature and corrosive environments affect equipment performance.