Code | Date | Format | Currency | Team of 10 Per Person* |
Team of 7 Per Person* |
Early Bird Fee Per Person |
Normal Fee Per Person |
---|---|---|---|---|---|---|---|
PE2165 | 20 - 23 Apr 2026 | Kuala Lumpur, Malaysia | SGD | 5,799 | 5,799 | 5,599 | 5,799 |
PE2165 | 20 - 23 Apr 2026 | Kuala Lumpur, Malaysia | USD | 4,599 | 4,599 | 4,399 | 4,599 |
*Fee per person in a team of 7 or 10 participating from the same organisation, registering 6 weeks before the course dateRequest for a quote if you have different team sizes, content customisation, alternative dates or course timing requirements Request for in-person classroom training or online (VILT) training format
Learn in teams and save more! Enjoy group discounts of up to 50% off normal fees for team based learning. Contact us on [email protected] to learn more today!
Code
PE2165Date
20 - 23 Apr 2026Format
Kuala Lumpur, MalaysiaCurrency
SGDTeam of 10
Per Person*
5,799
Team of 7
Per Person*
5,799
Early Bird Fee
Per Person
5,599
Normal Fee
Per Person
5,799
Code
PE2165Date
20 - 23 Apr 2026Format
Kuala Lumpur, MalaysiaCurrency
USDTeam of 10
Per Person*
4,599
Team of 7
Per Person*
4,599
Early Bird Fee
Per Person
4,399
Normal Fee
Per Person
4,599
*Fee per person in a team of 7 or 10 participating from the same organisation, registering 6 weeks before the course dateRequest for a quote if you have different team sizes, content customisation, alternative dates or course timing requirements Request for in-person classroom training or online (VILT) training format
About this Training
This course provides participants with a solid foundation in the principles, processes, and technologies involved in upstream oil and gas operations. It introduces the lifecycle of hydrocarbon production, from reservoir exploration and drilling to production and surface processing. This course emphasizes the integration of key engineering disciplines to ensure efficient and safe hydrocarbon extraction.
Participants will gain a comprehensive understanding of essential production concepts such as well completions, artificial lift methods, surface facilities, and flow assurance. The course also covers the technical and economic factors influencing production decisions, enabling participants to appreciate the interplay between engineering, safety, and operational efficiency in real-world oil and gas environments.
Designed with practical relevance in mind, the course combines theoretical insights with case-based discussions to help professionals adapt to current industry challenges. By the end of the course, participants will be well-equipped to contribute to production optimization, troubleshoot operational issues, and engage effectively in multidisciplinary teams within upstream operations.
Upon completion of this course, participants will be able to:
- Gain clarity on the stages from reservoir discovery to production and delivery, including drilling, completions, and surface systems.
- Learn the role and functionality of wellheads, separators, pumps, compressors, and other critical equipment in hydrocarbon processing.
- Understand common flow challenges such as hydrate formation, wax, and scaling, and learn practical mitigation strategies.
- Compare various artificial lift methods (ESP, gas lift, rod pumping) and their selection criteria based on reservoir and operational conditions.
- Learn how to align production optimization with safety standards, environmental compliance, and cost-effectiveness.
This course is designed for professionals who are new to oil and gas production or those seeking to strengthen their foundational knowledge in upstream operations. It is particularly suitable for engineers, technical staff, and project managers involved in production, field operations, or asset development. The course also benefits professionals in related functions such as HSE, maintenance, and business development who require a deeper understanding of production processes.
- Production Engineers
- Field Operations Engineers
- Drilling and Completion Engineers
- Reservoir Engineers
- Maintenance and Reliability Engineers
- HSE Professionals
- Asset Managers and Project Engineers
- Business Development Managers in Oil & Gas
- Basic
- Intermediate
The course employs a blend of interactive lectures, practical examples, and real-world case studies to reinforce key concepts. Participants will engage in group exercises, discussions, and problem-solving sessions designed to simulate field scenarios. Visual aids, animations, and schematic diagrams are used extensively to simplify complex concepts. The course also includes quizzes and review sessions to assess understanding and ensure active participation throughout the program.
Your expert course leader is a Chartered Mechanical Engineer with over 40 years of experience in the oil and gas industry, having held senior technical and leadership roles with Shell, BG Group, and Petronas. He specializes in front-end engineering, concept selection, and production systems design, with extensive experience in integrating subsurface, drilling, and topside facilities. He has worked on mega projects exceeding US$20 billion, including deepwater developments and LNG ventures, and has delivered numerous technical training programs worldwide. As the developer and instructor of the course, he combines practical field knowledge, engineering excellence, and engaging teaching methods to equip professionals with real-world skills in upstream production operations.
Unlock the potential of your workforce with customized in-house training programs designed specifically for the energy sector. Our tailored, in-house courses not only enhance employee skills and engagement but also offer significant cost savings by eliminating travel expenses. Invest in your team’s success and achieve specific outcomes aligned with your organization’s goals through our expert training solutions. Request for further information regarding our on-site or in-house training opportunities.
In our ongoing commitment to sustainability and environmental responsibility, we will no longer providing hard copy training materials. Instead, all training content and resources will be delivered in digital format. Inspired by the oil and energy industry’s best practices, we are leveraging on digital technologies to reduce waste, lower our carbon emissions, ensuring our training content is always up-to-date and accessible. Click here to learn more.
To further optimise your learning experience from our courses, we also offer individualized “One to One” coaching support for 2 hours post training. We can help improve your competence in your chosen area of interest, based on your learning needs and available hours. This is a great opportunity to improve your capability and confidence in a particular area of expertise. It will be delivered over a secure video conference call by one of our senior trainers. They will work with you to create a tailor-made coaching program that will help you achieve your goals faster.
Request for further information post training support and fees applicable
Q1. What are surface processing and production systems in oil and gas?
Surface processing and production systems are the facilities and equipment that handle fluids once they are produced from wells. They separate oil, gas, and water, treat produced water, remove impurities, stabilize crude, and prepare hydrocarbons for transportation. These systems include separators, compressors, dehydrators, desalters, water treatment units, and export facilities. They are critical links between subsurface production and downstream refining or sales.
Q2. How do offshore and onshore surface processing systems differ?
Offshore processing systems are located on platforms, FPSOs, or floating facilities where space, weight, and safety are major constraints. Onshore facilities have fewer space restrictions, allowing larger equipment and easier expansion. Offshore units often integrate multiple functions into compact modules, while onshore plants can be designed for higher throughput. Offshore systems also face unique challenges such as marine environment, motion effects, and logistics.
Q3. What are the main components of a topsides processing system?
A topsides processing system typically includes oil separation and stabilization units, gas compression and dehydration systems, produced water treatment, water injection, utility systems (power, heating, cooling, chemicals, compressed air), flare and vent systems, and safety systems. These components are integrated into modular layouts on offshore platforms or floating vessels to optimize safety, efficiency, and operability.
Q4. Why is oil, gas, and water separation important in production facilities?
Reservoir fluids are usually a mixture of oil, gas, and water. Separation is essential to meet product specifications, ensure safety, and protect equipment. Gas must be dehydrated and treated to prevent hydrates and corrosion, while oil must be stabilized and desalted to remove impurities. Produced water must be treated before disposal or reinjection to meet environmental regulations. Efficient separation improves recovery and ensures reliable operations.
Q5. What challenges are unique to offshore surface processing?
Offshore processing faces challenges such as space and weight limitations, motion of floating units, harsh marine environments, high safety standards, and costly logistics for maintenance. Equipment must be compact, corrosion-resistant, and designed for reliable performance with minimal intervention. Offshore operators must also manage high pressure and temperature conditions, deepwater tiebacks, and subsea-to-topsides integration, all while ensuring safety and environmental compliance.
Q6. What role does water treatment and reinjection play in oil production?
Water management is critical in oil production. Produced water contains oil, solids, and chemicals that must be treated before discharge or reinjection. Offshore facilities often reinject treated water into reservoirs to maintain pressure and enhance recovery. Seawater is also treated and injected as part of secondary recovery. Effective water treatment and reinjection improve reservoir performance while minimizing environmental impact.
Q7. How does gas processing differ from oil processing in production facilities?
Gas processing involves separating gas from liquids, removing contaminants like CO₂, H₂S, and water vapor, and conditioning it for export or reinjection. Techniques include compression, dehydration, sweetening, and NGL extraction. Oil processing, by contrast, focuses on stabilizing crude, removing water and salts, and reducing vapor pressure for storage and transport. Both streams require integrated systems to handle variable compositions and flow conditions.
Q8. What are the main safety considerations in topsides processing facilities?
Safety in topsides processing centers on preventing fires, explosions, and toxic releases. Facilities require robust flare and vent systems, emergency shutdown systems, firewater and inert gas systems, hazardous area classifications, and strict operating procedures. Layout and module design must ensure separation between hazardous equipment and living quarters. Safety regulations and classification standards guide the design, verification, and operation of these facilities.
Q9. How is digitalization transforming surface processing systems?
Digital technologies are increasingly applied to monitor and optimize surface facilities. Sensors, real-time data analytics, and digital twins help predict equipment failures, optimize separation efficiency, and improve flow assurance. Remote monitoring reduces the need for offshore staff, while automation enhances safety and reliability. Over time, digitalization is expected to reduce operating costs and extend asset life in both offshore and onshore facilities.
Q10. What trends are shaping the future of offshore and onshore production facilities?
Future trends include compact and modular processing units, greater use of subsea tiebacks with minimal topsides, electrification of offshore platforms, integration of carbon capture and storage (CCS), and increasing automation. Environmental regulations are driving more efficient water treatment and reduced flaring. In addition, floating LNG and hybrid energy systems are expanding the role of offshore facilities in meeting global energy needs.